BPL Limited- Engineering Plastics & Design Solutions

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It has been decided that tool room will build strategic relationship with corporate customers to ensure long term mutually beneficial relationship. Two years ago the tool room was restructured and reorganized to make it more focussed to fulfilling customer requirement.

Our's is the One of Largest Tool Manufacturing factory in the Country.

Our Tool room is Capable to design and manufacture any type of precision injection moulds for consumer electronics, home appliances and automotive industry.

Full fledged design facility with 3D CAD/CAM stations, customized for tool design purpose.

MoldFlow analysis software with modules for gas injection and part advisory

Capability of working on solid solution service models


	We are the pioneers in Surface Texturing in India . We have the state of art technological Know-how from Nihon Etching , Japan . We have team of trained professionals who has mastered the art of etching have our own standard etching patterns and also we do the customized patterns as per customers need.

Worldclass computer numerical controlled (CNC) machine with direct

numerical controlled (DNC) network

Exceptionally robust EDM facility with graphite machining capacity and large CNC EDM with high quality surface finish (HQSF Technology)

Highly skilled engineers and tool makers

The tool Room in our Division is committed to provide world class tooling to our customers and deliver on time at competitive cost.

Committed to leverage modern technology for the benefit of our customers.

Committed to work with our customers in concurrent manner to help them reduce the cycle time for launch of new products

Committed to give our customers timely feedback on the status of their orders through well documented project status monitoring system.

We believe in long term relationships with our customers and would upgrade and change design and manufacturing capabilities to suit the customer requirement.

We address the entire product development cycle. Our expertise in the product design arena encompasses the following

Strategic design,Conceptualization and Industrial design,Mechanical design and documentation,Mockups and

Tooling development and component evaluation,Product realization experience (400 plus products).

We have a team of highly qualified professionals

Software Expertise	Industrial Design	Product Engineering	Analysis
Pro-Engineers I Deas Master series CATIA Unigraphics Solid Works Euclid AutoCAD ANSYS/NASTRAN services Offered	Need Analysis Lifestyle Studies Form & Aesthetics Concepts and Rendering Surfacing Mockup and Prototyping Graphics, Packaging and Branding	Part and Assembly Design in 3D Technical Surfacing Detailing Design Support Reverse Engineering	Finite Element Analysis Thermal Analysis

Mould flow analysis

We do the mould flow simulates the filling, packing and cooling phase of the injection moulding process to predict the floe behavior of thermoplastic melts to ensure parts of acceptable quality.
Analysis is usually conducted during the product design stage or the early stages of the tool design.

Analysis allows to:
Predict and visualize the flowfront progression to see how the mould fills
Determine the injection pressure and clamp force requirement
Optimize part wall thickness to achieve uniform filling,minimize cycle time and reduce part cost.
Predict weld line location and either move, minimize or eliminate them
Identify potential air trap and determine locations for proper mould venting
Optimise process conditions, such as injection time, injection velocity profile, melt temperature, packing pressure, packing time,cooling time and cycle time
It determines areas of high volumetric shrinkage that could cause part warpage problems and also it determines the gate freeze time

Conversion of 2D to 3D model
Engineering/Process Documentation

Exceeding customer expectation, maintaining time lines and leveraging our strengths in product design have been the drivers, which provide us the competitive advantages.

Tool Room Facilities

Tool Room Floor Area = 25000 Sq.ft

Total No. of Employees = 200

Machines available

^Top

Machine	Make	X	Y	Z	Max..Wt	Bed Size
HNC 1210	Makino	1250	1000	1000	5000	1650 x 000
MCV 2000	Leadwell	2040	915	600	2000	2150 x 860
MCV 1000	Leadwell	1000	510	510	500	1200 x 500
FX 650	Makino	650	400	400	400	850 x 450
SNC 64	Makino	600	400	400	400	850 x 450
BVR 5	Batliboy	1170	800	270	1000	1475 x 630
EH 6	Makino	620	400	220	1000	770 x 570
SU 634	Electronica	300	400	200	500	400 x 500
EMS 9060	Electronica	500	400	300	3000	900 x 600
EMS 755	Electronica	400	300	300	2000	750 x 500
EMS 6040	Electronica	320	250	250	400	600 x 400
EMS 5030	Electronica	280	200	150	175	500 x 300
CNC 462	Surefirst	300	300	300	1000	850 x 600
EDNC 85WS	Makino	800	500	350	3000	1500 x 1100

General Purpose Machines

Tool cutter & Grinder-1No.

Surface Grinder
      a) PSG S3060 1 No.
      b) PSG 4080 1 No.
      c) ELB 1 No.
    d) PRAGA 1 No.

Milling Machines
      a) VF1 1 No.
      b) VF2 3 Nos.
      c) VF 3.5 1 NO.
      d) RDM RM 62 2 Nos.

Central Lathe LB 20 1 No.

Power Hacksaw Machine 2 Nos.

Bench Drilling Machine. 6 Nos.

Welding Machine. 1 No.

Sand Blasting 1 No.

Electropneumatic Die Spotting Press of 15Tons

3D Co-ordinate Measuring Machine

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